[Case Studies Available] Thermoplastic Resin Extruded Products
Materials that are easy to mold and recycle.
* Material: Resin * Lot: 100 to 1000 pieces * Accuracy: Approximately ±1 to 5mm
- Company:会津ゴム工業
- Price:Other
1~12 item / All 12 items
Materials that are easy to mold and recycle.
* Material: Resin * Lot: 100 to 1000 pieces * Accuracy: Approximately ±1 to 5mm
Minimal shrinkage and expansion! Resin extrusions with excellent dimensional stability and heat resistance.
"SANPLA Low Thermal Expansion Grade" is a resin extruded product with a low linear expansion rate. The linear expansion coefficient is 3.1, compared to 6-8 for general PVC, which is close to that of aluminum at 2.4, giving it similar characteristics. Even when combining aluminum profiles and resin extrusions, the differences in length due to temperature changes are eliminated. We look forward to your inquiries, quotes, and other consultations regarding our products. 【Features】 ■ Heat resistance + dimensional stability ■ Dimensional stability against temperature changes ■ Prevention of deformation and deflection due to improved heat resistance ■ Achieves a linear expansion coefficient of 3.1 *For more details, please refer to the PDF document or feel free to contact us.
We will introduce examples of the introduction of aluminum resin composite sashes.
At Sankyo Kasei Co., Ltd., resin profiles are used for the sash part of window frames. This is to improve thermal insulation, and complex extruded shapes (multi-chamber: multi-layer shapes) are used for the sash cross-section. 【Products Used】 ■ Rigid Resin Extruded Profiles The extruded products are designed and processed in-house, allowing for flexible adaptation to various cross-sectional shapes. It is also possible to manufacture using three types of materials extruded simultaneously, tailored to specific applications. ■ Soft Molded Products - Rigid and Soft Simultaneous Molded Products (Glazing Gaskets) Simultaneous molding of rigid and soft resin materials is possible. ■ Injection Molding Parts (such as rollers) Plastic heated to a softening temperature is injected under pressure into a mold, filling the mold to form the product. This process can accommodate small lot production of various types. *For more details, please contact us or download the PDF materials for review.
Excellent cost-effectiveness due to no need for painting! Can shape artificial wood that is close to natural wood.
Here is an example of "ASA with hard wood powder + foamed ABS." It is cost-effective as there is no need for painting, and by mixing wood powder with the resin, it is possible to mold artificial wood that is close to natural wood. Compared to natural wood, it is resistant to corrosion and has less deformation and discoloration. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: ASA resin with wood powder, ABS resin ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF materials or feel free to contact us.
High insulation entrance door, used with interior building materials! Olefin sheet and ABS resin are bonded with adhesive.
Here is an example of "Laminated Wood Grain Hard Plastic Two-Color Molding." Olefin sheets and ABS resin are bonded with adhesive. They are used in high-insulation entrance doors and interior building materials. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profiles ■ Material: Olefin sheets, ABS resin, TPO ■ Precision: ±0.3 ■ Processing method: Extrusion molding, three-color molding *For more details, please refer to the PDF document or feel free to contact us.
By mixing wood powder with resin, you can mold artificial wood that is close to natural wood!
Here is a case study of "ASA with hard wood powder + foamed ABS (square hole)." Compared to natural wood, it is resistant to corrosion, has less deformation and discoloration, and by mixing wood powder with resin, it is possible to mold an artificial wood that is close to natural wood. It is cost-effective as there is no need for painting. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please contact us if you need assistance. [Case Study] ■ Application: Resin profile ■ Material: ASA resin with wood powder, ABS resin ■ Precision: ±0.3 ■ Processing method: Extrusion molding, two-color molding *For more details, please refer to the PDF document or feel free to contact us.
Are you facing any issues with resin extrusion molding? We will address all seven common challenges from design to mass production at every stage!
Are you facing any of the following issues in "resin extrusion molding"? ■ Prototypes went well, but mass production has encountered many problems... ■ Quality troubles... ■ Frequent issues with partner factories... ■ Struggling with setup changes... ■ Partner factory has gone out of business... ■ Unable to find molds that meet requirements for thin walls and lightweight... ■ Want to bring a design to life but can't do it successfully... Since our establishment in 1975, we have been a comprehensive plastic molding manufacturer that consistently handles everything from extrusion and injection molding based on plastic materials to mold manufacturing and product assembly, responding to the needs of many customers since our founding. We can assist with all your concerns, from consultations on "resin design and mold design" to "mold manufacturing," "prototyping," and "mass production." If any of the above applies to you, please feel free to consult with us! *For more details, please refer to our materials or feel free to contact us.
The accuracy is ±0.3! By performing multi-hollow processing, it is possible to impart thermal insulation effects.
Here is an example of "Hard 2-color molding Multi-hollow processing." The precision is ±0.3, and the materials used are ASA and PVC. By performing multi-hollow processing, we can provide insulation effects. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: ASA PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding 2-color molding *For more details, please refer to the PDF document or feel free to contact us.
A molding method that simultaneously extrudes soft resin and wire! It can suppress the shrinkage of soft resin.
Here is an example of "soft molding with wire." By incorporating wire, the shrinkage of soft resin can be suppressed. This is a molding method that extrudes soft resin and wire simultaneously. Our company supports various challenges in extrusion molding, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Tight materials ■ Material: Soft PVC ■ Precision: ±0.3 ■ Processing method: Extrusion molding of soft resin *For more details, please refer to the PDF document or feel free to contact us.
Introducing a hairline processing method that expresses a metallic appearance by drawing lines in the vertical direction, similar in thickness to human hair.
Here is an example of "Hard 2-Color Molding Metallic." We use a hairline processing method that draws lines vertically, similar to hair. This is a resin molded product that expresses a metallic appearance. Our company supports various extrusion molding challenges, from product planning to OEM and production transfer from other factories. Please feel free to contact us when needed. 【Example】 ■ Application: Resin profile ■ Material: ASA (Metallic) PVC ■ Precision: ±0.3 ■ Processing Method: Extrusion molding, 2-color molding *For more details, please refer to the PDF document or feel free to contact us.
Contributing to improved cleanliness! Introducing examples of the development and manufacturing of Slip-Up.
As experts in the extrusion molding of rubber and resin, we would like to introduce the development and manufacturing examples of Hottipolymer, which has assisted various companies. "Sube Up" is a high-sliding, wear-resistant resin extrusion product coated with a special slippery resin. Generally, polyolefin-based elastomers are materials that disperse rubber within the resin, making the surface of the extruded products less slippery. When used as sealing materials or gaskets, they tend to adhere easily to the counterpart materials. Our product is an irregularly shaped extruded product that is simultaneously molded with a thin film of special slippery resin, which helps prevent adhesion and improve sliding properties. 【Case Study】 <Related to residential equipment> ■ TPO is used for bathtub joints, but mold has been growing. → By adopting Sube Up, cleanliness has improved, and product performance has been enhanced. → The need for mold inhibitors has been eliminated, resulting in cost savings. *For more details, please refer to the PDF materials or feel free to contact us.
Eliminating adhesion! Introducing examples of development and manufacturing of slip-up.
As experts in the extrusion molding of rubber and resin, we would like to introduce the development and manufacturing examples of Hottipolymer, which has assisted various companies. "Sube Up" is a high-sliding, wear-resistant resin extrusion product coated with a special slippery resin. Generally, polyolefin-based elastomers are materials in which rubber is dispersed within the resin, resulting in a surface that is not slippery. When used as sealing materials or gaskets, they tend to adhere easily to the opposing material. Our product is an irregularly shaped extrusion product that is simultaneously molded with a thin film of special slippery resin, which helps prevent adhesion and improve sliding properties. [Case Study] <Automotive and Sash Related> ■ When trying to open a closed state, it becomes difficult to open and close due to adhesion. → By adopting Sube Up, a layer is formed between the product, eliminating adhesion. *For more details, please refer to the PDF document or feel free to contact us.